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    Compressed air installation modernization

    Modern Tech Group designs, modernizes and optimizes compressed air installations in production plants and industrial companies. A well-designed system is the key to efficient and economical production.

    Every modernization starts with a detailed analysis of needs and plant specifics. Projects are designed by engineers with many years of experience in compressed air, ensuring solutions matched to real-world operating conditions.

    Compressor room with two screw compressors and pipework

    What modernization brings you

    A professionally modernized installation means real savings and stable machine operation.

    • Energy consumption reduced by up to 30%
    • Greater working-pressure stability
    • Fewer compressor failures and downtime
    • Improved air quality in the installation

    Free initial consultation

    Our engineers will assess your installation and propose optimal solutions. No obligation.

    Scope of work

    We deliver modernizations end-to-end - from audit and design to installation and commissioning.

    • Installation audit

      Comprehensive analysis of technical condition, capacity and pressure losses in the existing installation.

    • Design and system optimization

      Individual design tailored to plant specifics and production requirements.

    • Piping replacement and modernization

      Installation of modern aluminum piping - leak-tight, durable and easy to extend.

    • Compressor sizing

      We size compressors for optimal capacity and energy class to suit the plant's needs.

    • Dryers and filtration systems

      We ensure clean, dry compressed air compliant with ISO 8573 standards.

    • Control systems installation

      Compressor automation - master controllers, monitoring and remote management.

    • Receivers and safety components

      Buffer receivers, safety valves and accessories compliant with applicable pressure-vessel regulations.

    Why Modern Tech Group?

    • Experienced compressed-air engineers
    • Individual designs tailored to your plant
    • End-to-end delivery - from audit to commissioning
    • Modern materials and installation technologies
    • After-sales service and technical support
    • Fast response time

    Compressed air systems - FAQ

    Answers to the questions we hear most often about system modernization and design.

    Design and rebuild of the pipework (diameters, material, ring-main topology), replacement of shut-off and non-return valves, sealing of every joint, selection of filters and separators, installation of air receivers and of sequencing control for the compressor room. All components are available from our own stock - see the compressor spare parts section.

    A typical mid-size compressor room takes 3-10 working days. We schedule the work during shutdown windows or in stages so production never stops - if needed we supply a standby compressor matched to your machine as part of our compressor service.

    It depends on flow, pressure and the length of the network. For new distribution lines we typically use aluminium DN25-DN80. Undersized pipes cause pressure losses of up to 1 bar - a compressor room energy audit shows the condition of the existing network.

    Yes, most often within 12-24 months. A new, leak-tight system with the correct topology cuts energy use by 15-35% and removes the pressure drops that push compressor power consumption up.

    Yes. Once the modernization is handed over we cover the system with scheduled and emergency servicing (24/7) from our own spare parts stock - one point of responsibility from design through day-to-day service.

    Need service or spare parts?

    Our team will recommend the best solution and send a quotation the same day.

    More from our compressed air services

    Screw compressor servicePeriodic servicing, diagnostics and emergency repairs of screw compressors, over 30 brands.Compressor overhauls and air end rebuildsGeneral overhauls and air end rebuilds.Compressor rental of all power ratingsStandby and project rental with delivery and connection.Compressed air energy auditLeak detection, energy analysis, pressure measurements and a savings report.Leak detectionUltrasonic leak survey during normal production, every leak tagged and costed.Compressed air dryer serviceRefrigerant and desiccant dryer repairs, overhauls and dew point diagnostics.Compressed air filtration and treatmentFilter selection, element replacement and ISO 8573-1 air purity classes for your process.Compressed air heat recoveryTurn compressor waste heat into hall heating or hot water, fitted during a planned service.Spare parts and consumablesFilters, oils, separators and valves matched to your machine by serial number.Screw compressor salesNew and rebuilt screw compressors with sizing, installation and commissioning.Compressor service agreementsMaintenance contracts with priority response, scheduled servicing and discounts on consumables.About usWho we are, how we work and where our service team is based.Turnkey compressor roomsDesign, equipment selection, installation, commissioning and service agreements.Airpress compressor serviceAPS inspections, repairs, airend overhauls and spare parts.Nitrogen generatorsPSA and membrane systems, Hertz HNG, selection and servicing.Oxygen generatorsHertz HOX and zeolite PSA systems for technical oxygen, not medical use.Hertz compressorsCompressor series, dryers and technical gas generators.Compressed air services - overviewService, overhauls, rental, audits and parts for industrial compressed air in Poland.

    Contact

    Need an inspection, overhaul or rental? Fill out the form - we'll respond within 24 hours.

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    We usually send a preliminary quote the same working day. Machine down? Call 24/7: +48 733 140 488

    Find us on the map

    ul. Słowackiego 201 26-600 Radom Mazovian Voivodeship, Poland

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